Flowserve PMV Make Double Acting Positioner Actuator Model

  • Model: EP5XX-HPGU-23K01-PV9DA-4Z
  • Manufacturer: Flowserve PMV
  • Series: EP5 Electro-Pneumatic Positioner
  • Actuator Type: Double-Acting Pneumatic Actuator
  • Product Type: Intelligent Electropneumatic Valve Positioner with Feedback Unit

The Flowserve PMV EP5XX-HPGU-23K01-PV9DA-4Z is an electro-pneumatic valve positioner designed for accurate positioning of double-acting pneumatic actuators used on control valves. The positioner converts an analog electrical control signal into proportional pneumatic output pressures, enabling precise valve movement and process control.

The EP5 series combines robust construction, high positioning accuracy, low air consumption, and reliable operation in demanding industrial environments.

Double-Acting Operation

For double-acting actuators, the positioner controls both actuator chambers independently.

  • Features
  • Simultaneous control of both actuator ports
  • Accurate opening and closing movement
  • Increased positioning force
  • Improved control stability
  • Reduced process variation
  • Suitable for throttling service

Feedback Unit Specifications

The model includes a valve feedback package to provide continuous actuator position indication and end-position confirmation.:

Hazardous Area Compatibility

Depending on certification option supplied with the positioner::

Suitable for

  • Pneumatic Rotary Actuators
  • Rack and Pinion Actuators
  • Scotch Yoke Actuators
  • Quarter-Turn Actuators
  • Pneumatic Linear Actuators
  • Globe Control Valves
  • Linear Diaphragm Actuators

Piston Actuators

  • Valve Compatibility
  • Ball Valves
  • Butterfly Valves
  • Globe Valves
  • Plug Valves
  • Control Valves
  • Process Regulating Valves

Functional Features

  • Electro-pneumatic signal conversion
  • Double-acting actuator control
  • Precise valve positioning
  • Continuous throttling capability
  • Adjustable zero and span
  • Simple field calibration
  • Fast response characteristics
  • High reliability
  • Rugged industrial design
  • Low maintenance requirements
  • Feedback and valve position monitoring
  • Typical Industrial Applications
  • Oil & Gas Plants
  • Petrochemical Facilities
  • Chemical Processing Plants
  • Power Generation Stations
  • Water Treatment Plants
  • Desalination Plants
  • LNG Facilities
  • Refineries
  • Steel Plants
  • Pulp & Paper Industry
  • Pharmaceutical Manufacturing

Maintenance Requirements

  • Inspect pneumatic tubing and fittings regularly.
  • Verify calibration periodically.
  • Check air supply quality.
  • Inspect feedback mechanism for wear.
  • Test valve positioning accuracy.
  • Verify travel indication.
  • Check for air leakage at connections.
  • Clean internal pneumatic passages during major overhaul.

Model Code Interpretation

This configuration is typically used on double-acting rotary control valves requiring precise modulating control, position feedback, and reliable operation in demanding process-industry applications.

Specifications

Model EP5XX-HPGU-23K01-PV9DA-4Z
Manufacturer Flowserve PMV
Product Type Electropneumatic Positioner
Actuator Type Double Acting
Input Signal 4-20 mA DC
Supply Pressure 1.4 to 7 bar
Pneumatic Output Dual Output
Protection Class IP65
Housing Die-Cast Aluminum
Accuracy ±1% of Span
Repeatability ±0.5%
Feedback Mechanical Position Feedback
Mounting NAMUR Compatible
Temperature Range -40°C to +85°C
Application Pneumatic Control Valve Automation
Series EP5
Actuator Compatibility Double Acting
Control Signal Analog
Mounting Style Rotary / Linear Adaptable
Operating Principle Force Balance Electropneumatic
Signal Type Two-Wire Analog
Input Resistance Approximately 250 Ω
Electrical Connection Terminal Block
Cable Entry M20 × 1.5 or 1/2" NPT
Loop Powered Yes
Reverse Polarity Protection Yes
Signal Isolation Internal Protection Circuitry
Supply Air Pressure 1.4 to 7 bar
Air Consumption Low Steady State Consumption
Pneumatic Connections 1/4" NPT
Output Capacity High Flow Capacity
Air Quality Requirement Instrument Quality Air
Operating Medium Clean Dry Compressed Air
Filtration Requirement 5 Micron Recommended
Positioning Accuracy ±1% of Span
Linearity Better than ±1%
Hysteresis Less than 1%
Sensitivity Better than 0.2%
Dead Band Adjustable
Zero Adjustment Adjustable
Span Adjustment Adjustable
Response Time Fast Acting
Stability High Dynamic Stability
Housing Material Die-Cast Aluminum
External Finish Epoxy Powder Coated
Fasteners Stainless Steel
Shaft Material Stainless Steel
Cover Material Aluminum Alloy
Mounting Orientation Any Position
Weight Approximately 2.5 to 4.0 kg
Protection Rating IP65
NEMA Rating NEMA 4X
Feedback Type Mechanical / Position Feedback Assembly
Position Indication Visual Indicator
Open Position Feedback Available
Closed Position Feedback Available
Remote Monitoring Supported
Cam Adjustment Field Adjustable
Switch Mounting Internal Assembly
Rotary Actuator Travel 0° to 90°
Split Range Operation Possible
Linear Travel Adaptation Available
Rotary Mounting NAMUR Compatible
Ambient Temperature -40°C to +85°C
Storage Temperature -40°C to +85°C
Humidity Up to 95% Non-Condensing
Vibration Resistance Industrial Duty
Shock Resistance High
Weather Protection Outdoor Suitable
Corrosion Protection Industrial Grade
Intrinsically Safe Version Optional
Explosion-Proof Version Optional
ATEX Certification Optional
IECEx Certification Optional
FM Approval Optional
CSA Approval Optional
Instrument Air Clean, Dry, Oil-Free
Air Filter Regulator Recommended
Signal Source 4-20 mA Control Loop
Mounting Standard NAMUR / Actuator Bracket
Grounding Required
Calibration Required After Installation
Code Segment Meaning
EP5XX EP5 Electropneumatic Positioner Series
HPGU Housing / Pneumatic Configuration Option
23K01 Internal Configuration Code
PV9DA Double-Acting Pneumatic Output Configuration
4Z Feedback / Switch Option Package
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